The lab three stages high shear mixer is a high-speed emulsification machine that continuously produces small batches or circulates fine solid-liquid and liquid-liquid materials.The motor drives the rotor to run at high speed, which narrows the particle size of liquid-liquid and solid-liquid materials through the action of hydraulic and centrifugal forces,so that one phase is evenly distributed to another or more phases, so as to achieve the effect of refine homogenization and disperse emulsification .It has certain applicability for medium to high viscosity materials by adding a feeding pump at the front stage. The equipment runs smoothly with low noise, material is forced to disperse and shear, no dead corners,; It has the function of short distance and low lift conveying.
1.Easy to operate
It can be used together with the container,inlet and outlet pipes, with convenient installation and good conveying ability, no need for additional conveying pumps. Single/double layer tank are optional.
2.High efficiency,good product quality
Linear speed can reach 20m/s or more, which can quickly distribute a homogeneous material into another or multiple materials, achieving a refined, homogenized, dispersed and emulsified effect. The product is stable and not easy to stratify.All stainless steel design, Beautiful and generous, durable to use and easy to clean.
3.High machining precision
The rotor and stator is made of forged materials and processed by CNC machining centers. The gap between the rotor and stator is extremely small so that obtains good shear fineness ,high emulsification and dispersion efficiency. It adopts double sides mechanical seal, no leakage, which reduces maintenance costs.solvent self circulation cleaning,convenient and sanitary.
4.Various customized equipment
The material can be customized with non-standard materials such as SS304, SS316L/titanium alloy/titanium molybdenum nickel alloy according to requirements;The pressure balance tank meets the needs for pressure working condition;explosion-proof model, vacuum model and other models are available.
The lab three stages high shear mixer adopts horizontal structure; three sets of rotors and stators are installed in the narrow working chamber, the rotors and stators are precisely coupled; The intermediate shaft is driven by a motor for high-speed operation, vacuum condition occurs between rotor and stator,The material is sucked into the rotor&stator cavity from the inlet of the sinlge/jacket tank, Rotor driven by the strong kinetic energy creates high linear speed,material will fly out after strong crushing, tearing, centrifugal extrusion, hydraulic friction,etc between the gap of the stator and rotor,under the action of a variety of different directions, strong turbulence is generated, and materials flow out from the outlet,Thus, various immiscible solid, liquid, and gas media can be uniformly and finely dispersed and emulsified instantly,cyclic operation can be choosed during working so as to achieve stable and high-quality products.
Model | Power | Speed | Capacity | Flow Rate(m³/h) | Work head | Input Voltage |
BZ3-2.2 | 2.2kw | 0-3000rpm | 5L-20L | 0.9 | Three stages twelve layers | 380V/220V |
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